Moisture can seriously compromise a concrete floor's condition in warehousing, factories, basements, car parks, workshops and commercial premises. Water can penetrate cracked, jointed, porous concrete, faulty construction and rising damp from the ground
Floor waterproofing offers protection and control over water and moisture exposure when the correct system is chosen for the floor and site conditions. Waterproofing however should not be considered as a 'universal fix' and the water source, concrete condition, traffic, usage and surface preparation must all be taken into account prior to treatment.
Why Does Concrete Need Waterproofing?
Concrete, whilst appearing strong and solid is actually a porous construction and can allow water penetration through cracks, joints and the structure itself. Moisture exposure can lead to dampness, floor surface deterioration, staining and several other flooring issues.
This is especially the case in locations where the floor is exposed to ground water, washing, rain water, leaking pipework or frequent water spillage.
Concrete floor waterproofing can control and prevent water penetration when the appropriate waterproofing system is selected and applied.
It is important before any treatment begins to discover the source of the water and consider whether it is surface water, ground water, leaking pipework or rising damp.
What Problems Can Moisture Cause In Concrete Floors?
Water penetration does not always immediately lead to a severe floor problem. A floor can initially have a damp patch or discoloration before floor deterioration becomes evident.
The most common water damage issues include:
Damp patches on floor
Water seepage through cracks
Floor surface deterioration
Staining and discoloration
Moisture related coating issue
Efflorescence
Finish damage
Persistent damp spots
Increased maintenance needs
In industrial situations, moisture damage can affect flooring coatings or other finishes. It is also important to identify and control any moisture on a floor prior to applying another surface treatment or coating.
Where Is Floor Waterproofing Commonly Required?
The necessity for waterproofing depends on the building, it's design and exposure to water. Some areas are more susceptible than others.
Basements
Basements are subject to ground water pressure and moisture migration through the floors and walls. Waterproofing can offer protection to this below-ground level environment when the source of the water and site conditions are identified.
Parking Areas
Car parks and areas where vehicles are stored can be exposed to rain, washing and water collection. The waterproofing method should be considered with reference to these water sources and the vehicles' traffic.
Wet Areas
Bathroom or utility areas, wash zones and any other wet zones can require an appropriate waterproofing system to help control water penetration into the structure.
Warehouses
Some warehouses may experience water related issues through cleaning processes, roof damage, external drainage or ground water pressure. The floor specification should take into consideration the conditions the floor is exposed to.
How Should You Prepare A Floor Before Waterproofing?
The preparation process has a strong influence on the performance of a waterproofing system. It is not advisable to apply a waterproofing material to dirt, contaminated or deteriorated concrete as it can cause application and performance issues in future.
Prior to waterproofing the condition of the existing surface should be checked.
The preparation process can involve:
1. Removing dirt, dust, oil, grease or other loose material
2. Identifying and noting cracks, joints and other areas of deterioration
3. The removal of inappropriate existing coating when required, followed by suitable concrete floor coating where applicable.
4. Repairing relevant surface issues
5. Checking and identifying the moisture condition of the substrate
6. Checking the suitability of the surface for the selected system
7. Following manufacturers application instructions
For a standardized approach to measuring moisture vapor emissions from concrete floors, see theASTM F1869 standard
The exact preparation process will depend on the existing substrate and system selected.
What Are The Main Methods Used For Floor Waterproofing?
There is no single method that is suitable for all floors. Different waterproofing types can be selected according to the source of water, substrate condition, exposure and the intended use.
Cementitious Waterproofing
Cementitious waterproofing systems can be applied to suitable concrete and masonry substrates. They are often specified where a cement compatible waterproofing layer is required.
Liquid Applied Waterproofing
Liquid applied systems are generally applied as a coating system that forms a continuous sheet like membrane when cured. These can be applied to suitable substrates with complex detailing needs.
Membrane Waterproofing
A membrane waterproofing system forms a protective barrier between the protected structure and potential moisture sources. The membrane type and application method should be selected appropriately.
Protective Coating Systems
Certain coating systems can offer protection from moisture exposure and other environmental influences. The coating specification must be compatible with the substrate and service conditions.
It is important to allow professionals to assess the situation as the correct system can only be determined by the source of the water and floor condition.
How Does Concrete Floor Waterproofing Help Industrial Facilities?
Industrial flooring has to endure more than just the occasional damp patch. Depending on the industrial environment, floors can be exposed to cleaning, process water, chemical exposure, vehicle traffic, heavy abrasive forces or fluctuations in temperature and pressure.
Concrete floor waterproofing specification can help to control and reduce water exposure and protect the appropriate concrete substrates from moisture related damage.
It is important though that waterproofing is only part of the solution.A heavily trafficked industrial floor or one that is exposed to aggressive chemicals or abrasion may require a completeindustrial epoxy flooring system or coating solution.
The waterproofing specification must be viewed in conjunction with the total operating conditions.
What Should You Check Before Choosing A Waterproofing System?
Before system selection, the following considerations should be taken in to account:
Source Of Water
Determine if the water source is ground water, rain water, leaking pipework, cleaning or some other source.
Concrete Condition
Cracks, joints, surface deterioration, contamination and other concrete issues should be identified prior to system selection.
Traffic
A basement walkway has different requirements to a warehouse floor that is subject to forklifts all day.
Chemical Exposure
Chemicals, oils or cleaning fluids used in factories, workshops or other industrial facilities can affect the performance or suitability of a waterproofing or coating system.
Existing Flooring
If the floor has an existing coating, paint, tiles, polish or other finish, compatibility should be considered.
Maintenance
Select a system that can be maintained correctly for the intended application and operating conditions.
What Common Waterproofing Mistakes Should You Avoid?
Inappropriate preparation and incorrect system selection can limit the benefits and performance of a waterproofing system.
Avoid the following mistakes:
Treating the visible damp spot without identifying the water source
Waterproofing over contaminated concrete
Not considering cracks or joints
Poor surface preparation
Selecting a system based purely on cost
Applying a coating without checking compatibility
Disregarding moisture from below the slab
Thinking that waterproofing can repair structural concrete issues
A thorough assessment prior to application can identify the correct problem and reduce the chances of an ineffective waterproofing system.
How Can You Maintain A Waterproofed Floor?
Waterproofing does not eliminate the requirement for inspection or maintenance of a floor. The floor should be monitored according to the conditions it is exposed to. With regularfactory flooring maintenance helping identify damage and moisture-related issues early.
Checking for:
New cracks
Blistering or peeling coatings
Damp spots or water collection
Damaged joints or surface deterioration
New leakage points
If after treatment there are persistent moisture problems, identify the source rather than applying further material to the affected zone.
Regular inspection will help to highlight potential issues before they develop into significant problems.
Is Floor Waterproofing Suitable For Every Concrete Floor?
It depends on the floor condition, water source, construction, exposure and application. For example a basement floor with ground water penetration may have different requirements to an industrial floor exposed to cleaning water. A severely cracked floor may also need structural repairs prior to consideration of any waterproofing system.
This is why prior site assessment should take place before system selection.
Frequently Asked Questions
What Is Floor Waterproofing?
It is the process of protecting the floor and when appropriate the structure from water penetration and moisture exposure with a suitable waterproofing system.
Is Concrete Floor Waterproofing Necessary?
It is dependent on the location and exposure. Floors that are subjected to ground water, seepage, wet processes, rain or any other repetitive moisture exposure may require an appropriate waterproofing system.
Can Waterproofing Stop Water Coming Through Cracks?
It can control water penetration when the cracks are identified and treated. Significant structural cracks may require a separate repair.
Can Waterproofing Be Applied Over An Existing Floor?
Sometimes. The existing floor must be assessed for adhesion, contamination, moisture, surface deterioration and compatibility with the new system.
Is Waterproofing Enough For An Industrial Floor?
Not always. Industrial floors may need to be protected from heavy traffic, abrasion, chemicals and other environmental influences. The overall operating environment should be considered.
How Long Does Floor Waterproofing Last?
The service life of a waterproofing system depends on the system selected, substrate condition, application quality, water exposure, traffic, maintenance and other influencing factors.
Protect your concrete floor from moisture
Moisture problems tend to become progressively more complex if left untreated. Recognizing the source of the water, assessing the condition of your concrete floor, preparing and profiling the surface for coating, and choosing the right waterproofing system are all critical factors in obtaining long-lasting protection
For warehouses, factories, basements, car parks, commercial premises etc. we can evaluate your needs and recommend an appropriate solution based on site conditions.